This is why thermal management is so important. Chip resistor de rating calculator choose the package size max operating temperature and desired resistance value.

Why Should The Resistor Be Derated When Applied To The Power
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The blue dot shows the resistors working temperature and power ratio under the defined working condition.

Resistor derating. Data as noted previously the nominal power and derating information supplied by datasheets is inadequate to allow designers to get. For the case shown the resistor is properly derated since the power ratio is below the derating line for the resistors working temperature. The nominal power rating is defined for a certain ambient temperature in free air.
Surface mount resistors developing a hot spot against the board is the most common mode of failure but isnt very visual so we are going to heat the ambient air around a through hole resistor using a heat gun. Resistor power rating derating and temperature coefficient. Since parameters are application dependent power de rating curves or charts should be considered general rather than absolute and only used as a guideline.
Additional voltage derating is specified for high voltage with high resistance value applications. Depending upon the resistor style and failure characteristics applied power is derated to between 50 and 70 and then linearly derated to the zero power point. Resistor derating the nominal power rating is defined for a certain ambient temperature in free air.
In fact the derating curve is shaded over the 2000c max ambient up to 3150c because it is not guranteed a well behaviour of the materials. The calculator will return the maximum current allowable with its corresponding available volt drop. The safest designs use the largest physical size operating.
Note that the amount of energy that a resistor in practise can dissipate without causing damage is strongly dependent on the operating conditions and therefore not equal to the nominal power rating. Resistors are designed to limit the flow of electric current in a circuit. Resistor derating in real life some things are better shown than explained so i am going to show you exactly what can happen in a real life example.
A derating chart is often used with derating starting at 70 o c resistor derating curve above. The same approach is used in this chapter. Impaired pcb performance and impaired resistor performance being caused by too much drift either reversible or irreversible.
It is considered to use resistor with its stated thermal resistance while the temperature rise can be used to understand if the temperature achieved is suitable for you. Note that the amount of energy that a resistor in practise can dissipate without causing damage is strongly dependent on the operating conditions and therefore not equal to the nominal power rating. As the current flows the resistor absorbs part of the electrical energy and dissipates it as heat that increases the temperature of the resistor to a value higher than the ambient temperature.

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